Sensata Gigavac GV200CCB-1

Sensata Gigavac GV200CCB-1 is a GV200 series High Voltage DC Contactor designed for electric vehicle battery systems, industrial DC power cabinets, renewable energy equipment, and high-current 800VDC switching applications. This High Voltage DC Contactor provides 500A current capacity, 800VDC switching voltage, 24VDC coil control, SPST-NO double-make contact form, flying leads, chassis mounting, and hermetically sealed construction. GV200CCB-1 is a strong High Voltage DC Contactor for systems that require higher current capacity than 200A or 350A contactors.

The GV200CCB-1 High Voltage DC Contactor is well suited for main battery power paths and high-current DC distribution. In an EV pack, industrial battery system, or renewable energy cabinet, the High Voltage DC Contactor can connect and isolate a major DC branch under controller command. Its 24VDC coil fits many vehicle control units, BMS controllers, and industrial control platforms.

Product Positioning

GV200CCB-1 is positioned as a high-current High Voltage DC Contactor for EV and industrial battery systems. It is not a compact MiniTACTOR for precharge-only circuits and not a low-voltage MX contactor. GV200CCB-1 fits applications where 500A switching and 800VDC capability are required in a sealed High Voltage DC Contactor package.

The application angle for GV200CCB-1 is high-current battery isolation. A High Voltage DC Contactor in this position may serve as a main positive contactor, main negative contactor, inverter input contactor, charger interface contactor, or service disconnect contactor. The sealed GV200 construction supports use in demanding environments where dust, moisture, vibration, and ignition protection may matter.

Key Specifications

• Model: GV200CCB-1
• Brand: Sensata-Gigavac
• Series: GV200
• Product type: High Voltage DC Contactor
• Current rating: 500A High Voltage DC Contactor class
• Switching voltage: 800VDC High Voltage DC Contactor class
• Coil voltage: 24VDC coil for High Voltage DC Contactor control
• Contact form: SPST-NO-DM / 1 Form X
• Termination style: flying leads
• Mounting type: chassis mount
• Construction: hermetically sealed High Voltage DC Contactor body
• Coil current reference: about 97mA according to Mouser data
• Environmental references: IP67 temporary water immersion and ignition protection are listed for GV200 family materials
• Typical role: EV battery High Voltage DC Contactor, industrial battery High Voltage DC Contactor, renewable energy High Voltage DC Contactor

Features and Benefits

The first benefit of GV200CCB-1 is 500A current capacity. A High Voltage DC Contactor in this current class can support demanding battery and inverter circuits. GV200CCB-1 is suitable for high-current EV battery packs, industrial DC systems, renewable energy storage cabinets, and service disconnect assemblies.

The second benefit is 24V coil compatibility. Many BMS controllers, industrial panels, and vehicle control systems use 24V auxiliary power. A 24VDC High Voltage DC Contactor can integrate into those platforms without a separate coil supply. This makes GV200CCB-1 practical for OEM systems with standardized 24V control wiring.

The third benefit is sealed construction. A High Voltage DC Contactor may operate in equipment exposed to vibration, humidity, temperature variation, and service handling. The hermetically sealed GV200 body helps protect the switching chamber and supports dependable DC switching.

The fourth benefit is suitability for high-current system architecture. The GV200CCB-1 High Voltage DC Contactor can act as a clearly defined isolation point between a battery pack and downstream inverter, charger, DC bus, or load branch. This helps simplify power sequencing and service procedures.

Applications

GV200CCB-1 is commonly used as a High Voltage DC Contactor in electric vehicle battery systems. It can switch a main battery output, isolate an inverter input, control a charger connection, or open a service disconnect path. The High Voltage DC Contactor provides a controlled switching point for high-current DC equipment.

In industrial and renewable energy systems, the GV200CCB-1 High Voltage DC Contactor can be used in battery energy storage, DC power distribution, solar storage cabinets, industrial inverter systems, and backup power equipment. Its 500A class makes the High Voltage DC Contactor suitable for larger branches where a 200A or 350A model is undersized.

Selection Guide

Select GV200CCB-1 when the design needs a 500A High Voltage DC Contactor with 800VDC switching capability, 24VDC coil control, flying leads, and sealed construction. If the system requires lower current, a GV22, GV24, or GX14 High Voltage DC Contactor may be more compact. If the system voltage is 1500VDC, review HX or GTM contactors instead.

Before replacing another part with GV200CCB-1, confirm current rating, maximum DC voltage, coil voltage, auxiliary feedback needs, cable routing, mounting clearance, precharge sequence, fuse coordination, and thermal rise. A High Voltage DC Contactor should be validated as part of the complete battery and power conversion system.

FAQ

Is GV200CCB-1 a High Voltage DC Contactor?

Yes. GV200CCB-1 is a Sensata-Gigavac GV200 High Voltage DC Contactor rated for 500A and 800VDC switching.

What coil voltage does GV200CCB-1 use?

The GV200CCB-1 High Voltage DC Contactor uses a 24VDC coil.

Where is GV200CCB-1 commonly used?

GV200CCB-1 is commonly used as a High Voltage DC Contactor in EV battery packs, industrial battery systems, renewable energy cabinets, inverter inputs, and service disconnect circuits.

Why choose GV200CCB-1 instead of a smaller contactor?

Choose GV200CCB-1 when the system needs a 500A High Voltage DC Contactor for high-current DC switching. Smaller contactors may not provide enough current capacity.

Conclusion

Sensata Gigavac GV200CCB-1 is a 500A, 800VDC High Voltage DC Contactor with 24VDC coil control, SPST-NO contact form, flying leads, chassis mounting, and hermetically sealed construction. It is a practical High Voltage DC Contactor for EV battery systems, industrial DC cabinets, renewable energy equipment, inverter input switching, and service disconnect applications that need reliable high-current DC isolation.